Minibrewery BlonderBeer. Type N 4500 lMinibrewery_4500l

We provide breweries on a turnkey basis
 
Obtainable productivity of beer, including the natural loss in technology process:
      4.500 liters per day (average);
      27.000 liters per week;          
      1.350.000 liters per year;
 
      quantity of brews per day: 5 brews (1 brew - 1800 l of hot wort);
      quantity of brews per week: 18 brews;
      quantity of brews per year: 900 brews / 50 weeks.
 
Products:
      non-filtered beer;
      filtered beer;
      pasteurized beer.
 
Heating of mash-brew kettle and hot liquor tank:
      OPTION I (standard) – electric heating (electrical heating elements are placed in stainless steel cylinders);
      OPTION II – natural gas heating (using gas burners);
      OPTION III – steam heating (electric or gas steam generator).
 
COMPOSITION OF THE MINIBREWERY EQUIPMENT:
 
BREW HOUSE
 1 pc. – Grinder for malt grinding ROP (600 kg per hour) with transporters and splitter for malt supplying in two kettles.
 1 pc. – CEF-01.blonderbeer. Lauter tun. Gross capacity: 1850 l;
            Stainless steel DIN 1.4301. Double wall tank with thermal insulation;
            Equipped with agitator which is driven by an electric motor NORD.
2 pcs. – CEC-01.blonderbeer. Mash-brew kettle. Gross capacity: 2400 l;
            Stainless steel DIN 1.4301. Double wall tank with thermal insulation;
            Equipped with agitator which is driven by an electric motor NORD.
 1 pc. – CLV-01.blonderbeer. Ice water vessel. Gross capacity: 3000 l;
            Stainless steel DIN 1.4301. Double wall tank with thermal insulation.
 1 pc. – CEW-01.blonderbeer. Whirlpool. Gross capacity: 1850 l;
            Stainless steel DIN 1.4301. Double wall tank with thermal insulation.
 1 pc. – CEK-01.blonderbeer. Hot liquor tank. Gross capacity: 3000 l;
            Stainless steel DIN 1.4301. Double wall tank with thermal insulation;
 1 pc. – CKF18 (P I). Brewhouse central control panel.
            Includes:
            Subsidiary computer control panel with predetermined programs.
            It is possible to memorize to 7 different recipes and brewing technologies.
 
SN-01 system for monitoring and adjusting the flow of wort, filtration and cooling of beer
          Includes:
          1 pc. – SN-01. Device for visual observation and automatical adjusting of the flow of wort;
          1 pc. – F2. Fine filter;
          1 pc. – pump No1. MC-1 for supplying of hot water from the boiler;
          1 pc. – pump No2. MC-1 for pumping of filtered wort from filter vat to brew kettle;
          1 pc. – pump No3. MC-2 for pumping of mixture of wort and grain from brew kettle to filter vat;
          1 pc. – pump No4. MC-1 for circulation of wort in whirpool and supplying of wort heat exchanger VT-01;
          1 pc. – pump No5. MC-1 for water supplying from ice water vessel CLV-01 to heat exchanger VT-01;
          1 pc. – VT-01. Heat exchanger;
          1 pc. – АЕ-01. Aerator;
          1 set. – valves;
          1 set. – pipeline system of the brewhouse made of stainless steel DIN 1.4301;
          1 set. – laboratory accessories.
 
FOR MINIBREWERY CONTROL ARE AVAILABLE TWO OPTIONS:
OPTION I.
Minibrewery standard set includes central semi-automatic brewhouse control panel, equipped with digital displays, toggles, switches, alarm lamps and emergency stop switch. Temperature control of the unitanks is carried out via individual control panels with digital displays. Temperature modes are set manually.
OPTION II.
Function 1. Computer control of the brewhouse is based on predetermined programs using digital touchscreen and pneumatic valves. Brew program for each type of beer is pre-programmed and it is enough to put raw materials for brewing (malt and hops) into mash-brew kettle and select particular program on the display for beer type. After that, beer-brewing process is carried automatically without human intervention.
Function 2. Computer temperature adjusting of fermentation unitanks and tanks for storing beer with possible distant control from any place via PC or laptop.

FERMENTATION UNIT
27 pcs. – CCE-01.blonderbeer. Fermentation unitanks (fermentation and maturation in one tank).
              Stainless steel DIN 1.4301. Double wall tank with thermal insulation;
              - separate control of cooling temperature of the cylindrical and conical part of the unitank;
              - temperature control of cooling of the unitank is carried out with individual control panel HE18;
              - gross capacity: 3640 l;
              - outside / inner diameter: 1800 / 1600 mm;
              - total height: 3050 mm;
              - cone angle: 72°.

 2 pcs. – ССE-03.blonderbeer – Service tank (storage of finished beer)
              Stainless steel DIN 1.4301. Double wall tank with thermal insulation;
              - gross capacity: 3400 l;
              - outside / inner diameter: 1800 / 1600 mm;
              - total height: 2750 mm.

27 pcs. – HE18 individual control panel of cooling temperature of unitanks.
  2 pcs. – HE18 individual control panel of cooling temperature of finished beer storage tank.
   1 pc. – BE18 transformer (220-24 V) to the control panels НЕ18.

  2 pcs. – Blonderbeer СV-01 – equipment for collection and storage of yeast
              Includes:
              1 pc. – frame-base on 4 wheels;
              1 pc. – vessel for collection and storage of yeast with cooling jacket, capacity: 60 l;
              1 pc. – temperature control panel HE18;

  1 pc. – MC-3 (EBARA CDHm 70/05) pump for pumping beer liquid and beer between vessels of the brewery.

  1 pc. – MS-01 mobile station for cleaning and disinfection (CIP)
             Includes:
             1 pc. – frame-base on 4 wheels;
             1 pc. – pump MC-3 (EBARA CDHm 70/05);
             1 pc. – vessel with capacity of 80 l for cleaning solution (heated);
             1 pc. – vessel with capacity of 80 l for disinfectant solution;
             1 pc. – patch panel with valves and pipes.
             1 pc. – control panel.

FILTRATION AND FILLING BEER INTO KEG-BARRELS
1 pc. – KGF-1 – kieselguhr filter, filtration area: 2 m2.
 
1 pc. – KG-02M2 automatic line for washing and steam disinfection of keg-barrels and for beer filling into keg-barrels
           Capacity: 20 keg-barrels per hour
           Includes:
           1 pc. – washing head;
           1 pc. – filling head for filling of beer into keg-barrels;
           1 pc. – control panel;
           1 pc. – vessel for cleaning solution (heated), capacity 160 l;
           1 pc. – steam generator;
           1 pc. – pump MC-3 (EBARA CDHm 70/05).
 
BEER PASTEURIZATION AND BOTTLING
1 pc. – beer pasteurizer TA-01 (3000 l per hour);
           pasteurizer serves for beer pasteurization in stream.
1 pc. – MB-01 semi-automat for filling of beer in PET and glass bottles;
           capacity 400 bottles per hour.
1 pc. – MB-02 semi-automat for capping PET and glass bottles;
           capacity 400 bottles per hour.
 
COOLING SYSTEM
Module I:
1 pc. – compressor-condenser unit COPELAND SCROLL;
1 pc. – CGK-01 vessel for ice water (gross capacity: 3000 l);
1 pc. – pump №1 MC-2 for ice water supplying to the tanks;
1 pc. – pump №2 MC-4 for circulation of cooling liquid in vessel for ice water CGK-01;
Module II:
1 pc. – compressor-condenser unit COPELAND SCROLL;
1 pc. – CGK-01 vessel for ice water (gross capacity: 3000 l);
1 pc. – pump №1 MC-4 for ice water supplying to the heat exchanger VT-01;
1 pc. – pump №2 MC-4 for circulation of cooling liquid in vessel for ice water CGK-01;
 
1 set. – cooling system pipeline.
 
Beer produced in breweries from company TECHIMPEX.
Breweries produced by TECHIMPEX produce all types of beer, except non-alcoholic beer. Besides, one type of beer, depending on the quantity and proportion of malt and hops, achieves various flavors, as well as the concentration of alcohol from mild beer varieties with low alcohol, containing of 3.3%, with average alcohol containing of 4.4%, to a sufficiently strong beer containing 6% of alcohol and for special request more.


The cost of the brewery includes recipes and brew technology for 4 different types of beer:

1. «BLONDER BEER LIGHT» lager beer gold colored, developed on the basis of the best German type
2. «BLONDER BEER PREMIUM» lager beer amber colored, developed on the basis of the best Czech type
3. «IRISH RED» red Irish beer
4. «IRISH BLACK» black Irish beer

NOTE: Our brew master can develop other types of beer on your demand and taste. You provide only a few bottles of beer, which is popular in the specific region of your country; our brewers will conduct a chemical analysis of the samples and create a beer close to the taste of the samples.

DELIVERY OF THE MINIBREWERY:
Not incuded in the cost of the brewery. For transportation of the brewery BlonderBeer. Type N 4500 l needed 6 trucks with tent-trailers (trailer length: 13.6 m, width: 2.43 m and height: not less than 2.95 m). Company TECHIMPEX can arrange the transportation of the brewery to Your company for additional payment on CPT or CIP terms. We will be able to calculate the transportation cost once You will notify the city and the country where to deliver the brewery.
 
INSTALLATION AND LAUNCHING OF THE MINIBREWERY:
Installation and launching of the brewery BlonderBeer. Type N 4500 l is carried by brigade of specialists of TECHIMPEX in 20 calendar days period.
NOTE: Installation and launching are included in the brewery cost.
 
MINIBREWERY SERVING:
For servicing of the brewery BlonderBeer. Type N 4500 l eight persons are needed:
- four technologists-brewers;
- four maintenance workers.
 
STAFF TRAINING:
OPTION 1.
Company TECHIMPEX will send its experienced technologist-brewer for a period of 21 calendar days to your company after minibrewery installation and launching for thorough training of your technologist-brewer to serve and operate of the brewery equipment. NOTE: This option of the training included in cost of the mini brewery.
OPTION 2.
Company TECHIMPEX has a possibility to send its experienced technologist-brewer for a period from 2 to 6 months to your microbrewery enterprise, after it is launched, for more in-depth staff training. The cost of this service is 3500 euros per month, and travel back and forth, accommodation and food of the technologist-brewer of the company TECHIMPEX.

 

BRIEF INFORMATION ABOUT THE CONDITIONS OF PAYMENT AND TRANSPORTATION OF THE EQUIPMENT
Conditions of payment:
         - 40% - advance payment;
         - 60% - after the preparation of the equipment for shipment.
Type of payment: bank transfer.
Terms of delivery: FCA warehouse of TECHIMPEX (can be delivered on terms CPT or CIP Buyer's warehouse).
Delivery time after receiving an advance payment: 105 calendar days.
Installation time: 20 calendar days.
Warranty: 12 months (under separate arrangement 24-36-48-60 months).
Post-warranty service.
 
CONSUMPTION OF ELECTRIC POWER BY THE BREWERY EQUIPMENT
OPTION 1. MAIN SOURCE - ELECTRICITY:
  - electricity consumption during brewing: 165.8 kWh/brew
    work mode: 18 brews per week = 27.000 l of beer per week = 2984.4 kWh / week;
  - electricity consumption during standstill of the brewery: 220-260 kWh / day;
  - total electric power needed for the brewery: 170 kW.
OPTION 2. MAIN SOURCE - NATURAL GAS:
  Natural gas heating of mash-brew kettle.
  - natural gas consumption per one brew: 50 m3
    work mode: 18 brews per week = 27.000 l of beer per week = 900 m3 of natural gas per week;
  - electricity consumption during brewing: 560-645 kWh / day
  - electricity consumption during standstill of the brewery: 220-260 kWh / day;
  - total electric power needed for the brewery: 80 kW.


NOTE 1:
Customer can make a list of brewery equipment set by itself, using the information about additional equipment included in the documents sent with the offer.

NOTE 2:
The company TECHIMPEX offers its business partners high quality malt, hops and dry yeast powder in a required amount under one-time, short-term and long-term contracts (information available on request).

 
OUR MOTTO IS HIGH QUALITY, EXCELLENT SERVICE AND REASONABLE PRICE!


WE ARE LOOKING FORWARD TO A SECCESSFUL COOPERATION