Brewery BlonderBeer-250 hlComplete Brewery System 25,000 l/day capacity 153 beer bbl

We provide breweries on a turnkey basis
 
Obtainable productivity of beer, including the natural loss in technology process:
      25.000 liters per day (average);
      150.000 liters per week;          
      7.500.000 liters per year;
 
      quantity of brews per day: 5 brews (1 brew - 6000 l of hot wort);
      quantity of brews per week: 30 brews;
      quantity of brews per year: 1500 brews / 50 weeks.
 
Products:
      non-filtered beer;
      filtered beer.
 
Heating of mash-brew kettle and hot liquor tank: steam heating (electric or gas steam generator).
 
COMPOSITION OF THE BREWERY EQUIPMENT:
 
 1 set – Grinder for malt grinding ROP (1000 kg per hour) with automatic conveyers.
            Includes:
            1 pc. – bulk malt hopper;
            1 pc. – automatic auger feed of bulk malt hopper to the grinder ROP mounted on a frame with wheels;
            1 pc. – hopper for receiving crushed malt from grinder ROP;
            1 pc. – automatic auger to feed malt in storage bin;
            1 pc. – storage bin, mounted on a metal frame;
            1 pc. – separation tank, mounted on a metal frame with a controlling device;
            1 pc. – automatic auger to feed malt from the separation tank into brew kettles;
          2 pcs. – pipelines feeding malt from the separation tank into brew kettles;
          4 pcs. – electric drives of the augers;
            1 pc. – control panel.
 
BREWHOUSE «BLONDERBEER 50 hl»
  1 pc. – CEF-01.blonderbeer. Lauter tun. Net volume: 5000 l;
             Stainless steel DIN 1.4301. Double wall tank with thermal insulation;
             Equipped with agitator which is driven by an electric motor NORD.
2 pcs. – CEC-01.blonderbeer. Mash-brew kettle. Net volume: 5000 l;
             Stainless steel DIN 1.4301. Double wall tank with thermal insulation;
             Equipped with agitator which is driven by an electric motor NORD.
  1 pc. – CEW-01.blonderbeer. Whirlpool. Net volume: 5000 l;
             Stainless steel DIN 1.4301. Double wall tank with thermal insulation.
  1 pc. – CEK-01.blonderbeer. Hot liquor tank. Net volume: 10000 l;
             Stainless steel DIN 1.4301. Double wall tank with thermal insulation;
  1 pc. – CLV-01.blonderbeer. Cold water vessel. Net volume: 10000 l;
             Stainless steel DIN 1.4301. Double wall tank with thermal insulation.
 
SN-01 system for monitoring and adjusting the flow of wort, filtration and cooling of beer
          Includes:
          1 set – SN-01. vessel for monitoring and adjusting the flow of wort with two sensors;
          1 pc. – pump No1. MC-1 pump for hot water;
          1 pc. – pump No2. MC-2 pump for mixture of wort and spent grain from the brew kettle in the lauter tun;
          1 pc. – pump No3. MC-1 pump for wort from the lauter tun to the brew kettle;
          1 pc. – pump No4. MC-1 pump for wort from the whirlpool through the heat exchanger into fermentation;
          1 pc. – pump No5. MC-1 pump for ice water from the glycol tank in the heat exchanger VT-01;
          1 pc. – VT-01. Heat exchanger ( 75 hl / hour );
          1 pc. – VT-02. Subsidiary heat exchanger ( 10 hl / hour );
          1 set – stainless steel pipeline of the brewhouse;
          1 set – pneumatic valves;
          1 set – electric cables of the brewhouse – 270 m;
          1 set – food hoses – 50 m;
          1 pc. – stainless steel working area with steps, connects vessels of the brewhouse.
 
COMPUTER CONTROL PANEL OF THE BREWHOUSE CKF18 (PLC):
CCP (central control panel) is a waterproof metal case with 3 digital displays, emergency stop, toggle switches and buttons for operation the processes and modes of brewing, audible and visual alarms. The central control panel of the brewhouse includes 3 temperature sensors AKO, the data are displayed on a digital display of the CCP. Pumps and agitators are also controlled by the central control panel of the brewhouse for comfortable work of the brewer.
Includes: Subsidiary automatic control unit to a central control unit CKF18 (PLC)
Brewhouse control panel by the predetermined program is used for comfort and facilitation of brewer’s work. The automatic control unit of the brewhouse works by the predetermined program what is very helpful and useful for brewery-technologist’s work. It is able to memorize to 7 different recipes and brewing technologies.
 
1 set – Steam generator (supplied in full set with piping, automation and water treatment system).
           Capacity: 800 - 1000 kg/hour. Energy source: natural gas.
 
1 set – АЕ-01 aeration device.
           Includes:
           1 pc. – aerator;
           1 pc. – air filter for sterilization of air;
           1 pc. – oil-free air compressor;
           1 set – set of flexible hoses.
 
1 set – Laboratory equipment.
           Includes:
           1 pc. – electronic scales;
           1 pc. – рН meter, bench top, with magnetic stirrer;
           1 pc. – microscope with magnification of 600 times;
         2 pcs. – saccharimeter 0-13;
         2 pcs. – saccharimeter 10-22;
         2 pcs. – mercury-free thermometer;
       20 pcs. – subsidiary laboratory tools: glass tubes; plates; vessels and etc..

 

FERMENTATION UNIT
25 pcs. – CCE-01.blonderbeer. Fermentation unitanks (fermentation and maturation in one tank).
              Stainless steel DIN 1.4301. Double wall tank with thermal insulation;
              – separate control of cooling temperature of the cylindrical and conical part of the unitank;
              – temperature control of cooling of the unitank is carried out with individual control panel;
              – net volume: 25000 l;
              – outside / inner diameter: 2400 / 2215 mm;
              – total height: 10000 mm;
              – cone angle: 72°.
 
2 pcs. – Blonderbeer СV-01 – yeast collection and storage equipmen.
              Includes:
              – temperature control is operated by the control panel placed on the vessel;
              – volume of the vessel is 60 l;
                 vessel is mounted on the frame with a 4 wheel.     
 

 4 pcs. – ССE-03.blonderbeer. – Service tank (storage of beer).
              Stainless steel DIN 1.4301. Double wall tank with thermal insulation;
              – net volume: 25000 l;
              – outside / inner diameter: 2400 / 2215 mm;
              – total height: 8100 mm.

  1 pc. – BE18 Central temperature control panel of the unitanks and service tanks.

  1 set – (CIP) Automatic system for washing and disinfection of brewhouse, unitanks and service tanks
             Includes:
             1 pc. – rinsing vat;
             1 pc. – heated vat for detergents based on alkali;
             1 pc. – vat for disinfectant based on acetic acid;
             1 pc. – vat for disinfectant based on  nitric acid;
             1 set – stainless steel pipeline system for connection of CIP system with the rest equipment of the brewery;
             1 set – flexible hose NA35.  made of heat-proof and acid-proof material – 50 m.;
             1 pc. – device for manual washing of the brewery under pressure KERCHER (Germany).

 1 set – СVD-01.Blonderbeer. – Yeast propagation equipment:
             1 pc. – tank – sterilizer of beer;
             1 pc. – tank – propagation vessel;
           2 pcs. – yeast collection vessel, with individual cooling system;
             1 pc. – mobile device for rinsing yeast;
             1 set – stainless steel pipeline system;
             1 pc. – control panel;
             1 pc. – pump.

FILTRATION AND FILLING UNIT
1 pc. – DELLA TOFFOLA diatomite (kieselguhr) filter ( Filtration area 10 m2 ).
 
1 set – SARTORIUS filtration system.
           6 month storage period without pasteurization is guaranteed.
            Includes:
            1 pc. – trap-filter made of stainless steel with 5 filtration candles 5592501 Р3;
            1 pc. – trap-filter includes subsidiary filter with 12 filtration candles 5580505 W3;
            1 pc. – CIP-filter with 12 filtration candles 5592503 Р3;
            1 pc. – CIP-filter includes subsidiary filter with 12 filtration candles 5580505 W3;
            1 pc. – fine filter made of stainless steel with 3 filtration candles 5302506 А3.
                       For beer filtration at the bottling line in РЕТ and glass bottles.
            1 pc. – fine filter made of stainless steel with 3 filtration candles 5302506 А3.
                       For beer filtration at the filling machine into keg-barrels.
 
1 set – High-purity nitrogen gas production equipment.
          The station will provide highly purified nitrogen for the beer dispensing equipment
          and completely eliminate the use of carbon dioxide.
          Specifications:
          – produced nitrogen: 5 Nm³ / hour;
          – quality of complies with the standards 2000/63EC of the European Union of the wood gases;
          – nitrogen pressure: 6 bar;
          – volume of compressed air: 17,2 Nm³ / hour;
          – air pressure: min. 7.5 bar.
 
1 set – KG-2A  automatic filling line into keg-barrels.
           Capacity: 35 kegs per hour (keg barrel 50 l).
           Includes:
           2 pcs. – washing heads;
             1 pc. – filling head;
             1 pc. – vessel for detergents;
             1 pc. – control system Siemens.
 
1 set – Automatic bottling line in PET and glass bottles (Italy).
           Productivity: 2.000 bottles per hour (glass 0.5 l) / 1.000 bottles per hour (PET 1.0 l).
           Includes:
           12 heads – rinser;
           12 heads – filling unit;
              1 head – capping screw (PET);
              1 head – capping crown (glass);
                 1 pc. – three-positioning labelling machine COMEN SR-2 (Italy);
                 1 set – automatic conveyers and table (Italy);
                 1 pc. – label printing digital equipment Linx 4900 (Great Britain);
                 1 pc. – control system Siemens (Germany).

COOLING SYSTEM OF THE BREWERY
1 set – OPTIMA 1 cooling system.
           Includes:
           Module I. The cooling system of wort in the heat exchanger VT-01 – 1 set;
           Module II. The cooling system of fermentation unitanks and service tanks – 1 set;
           2 pcs. – compressor FRASCOLD;
           2 pcs. – condenser with fans to the compressor module I;
             1 pc. – control panel of the compressors FRASCOLD;
           2 pcs. – CGK-01 glycol tank to the module I. Net volume: 3000 l;
             1 set – pipeline system with valves for supplying cooling mixture in the unitanks and service tanks system;
             1 set – copper pipes for the coolant;
           2 pcs. – molded heat exchanger VT-03;
           6 pcs. – pumps;
             1 set – copper wiring connections, adapters, elbows;
             1 set – plastic connecting mounting material to the pipeline;
             1 set – rubber seals, plastic fasteners and assembly parts for the pipeline;
             1 set – insulated copper pipeline of the cooling system;
             1 set – cable to the control panel of the cooling system  – 20 m;
             1 set – cable for pumps cooling system – 80 m.
 
Beer produced in breweries from company TECHIMPEX.
Breweries produced by TECHIMPEX produce all types of beer, except non-alcoholic beer. Besides, one type of beer, depending on the quantity and proportion of malt and hops, achieves various flavors, as well as the concentration of alcohol from mild beer varieties with low alcohol, containing of 3.3%, with average alcohol containing of 4.4%, to a sufficiently strong beer containing 6% of alcohol and for special request more.


The cost of the brewery includes recipes and brew technology for 4 different types of beer:

1. «BLONDER BEER LIGHT» lager beer gold colored, developed on the basis of the best German type
2. «BLONDER BEER PREMIUM» lager beer amber colored, developed on the basis of the best Czech type
3. «IRISH RED» red Irish beer
4. «IRISH BLACK» black Irish beer

NOTE: Our brew master can develop other types of beer on your demand and taste. You provide only a few bottles of beer, which is popular in the specific region of your country; our brewers will conduct a chemical analysis of the samples and create a beer close to the taste of the samples.

DELIVERY OF THE BREWERY:
Not incuded in the cost of the brewery. For transportation of the brewery BlonderBeer-250 hl needed 31 trucks with tent-trailers (trailer length: 13.6 m, width: 2.43 m and height: not less than 2.95 m) or 35 HC 40 ft containers. Company TECHIMPEX can arrange the transportation of the brewery to Your company for additional payment on CPT or CIP terms. We will be able to calculate the transportation cost once You will notify the city and the country where to deliver the brewery.
 
INSTALLATION AND LAUNCHING:
Installation and launching of the brewery BlonderBeer-250 hl is carried by brigade of specialists of TECHIMPEX in 30 calendar days period.
NOTE: Installation and launching are included in the brewery cost.
 
BREWERY SERVING:
For servicing of the brewery BlonderBeer-250 hl twelve persons are needed:
- six technologists-brewers;
- six maintenance workers.
 
STAFF TRAINING:
OPTION 1.
Company TECHIMPEX will send its experienced technologist-brewer for a period of 60 calendar days to your company after brewery installation and launching for thorough training of your technologist-brewer to serve and operate of the brewery equipment. NOTE: This option of the training included in cost of the brewery.
OPTION 2.
Company TECHIMPEX has a possibility to send its experienced technologist-brewer for a period from 2 to 6 months to your brewery enterprise, after it is launched, for more in-depth staff training. The cost of this service is 3500 euros per month, and travel back and forth, accommodation and food of the technologist-brewer of the company TECHIMPEX.
 
BRIEF INFORMATION ABOUT THE CONDITIONS OF PAYMENT AND TRANSPORTATION OF THE EQUIPMENT
Conditions of payment:
         - 40% - advance payment;
         - 60% - after the preparation of the equipment for shipment.
Type of payment: bank transfer.
Terms of delivery: FCA warehouse of TECHIMPEX (can be delivered on terms CPT or CIP Buyer's warehouse).
Delivery time after receiving an advance payment: 150 calendar days.
Installation time: 30 calendar days.
Warranty: 12 months (under separate arrangement 24-36-48-60 months).
Post-warranty service.


NOTE 1:
Customer can make a list of brewery equipment set by itself, using the information about additional equipment included in the documents sent with the offer.

NOTE 2:
The company TECHIMPEX offers its business partners high quality malt, hops and dry yeast powder in a required amount under one-time, short-term and long-term contracts (information available on request).

OUR MOTTO IS HIGH QUALITY, EXCELLENT SERVICE AND REASONABLE PRICE!

Brewery Plant for Industrial system

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